[HN Gopher] Recycled silicon used in 19.7% efficient PERC solar ...
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Recycled silicon used in 19.7% efficient PERC solar cells
 
Author : taubek
Score  : 33 points
Date   : 2022-02-12 19:56 UTC (3 hours ago)
 
web link (pv-magazine-usa.com)
w3m dump (pv-magazine-usa.com)
 
| jiggawatts wrote:
| Why bother? It's not like silicon is some rare element that needs
| to be mined in distant, war-torn countries.
| 
| It's literally sand!
| 
| The hard part is purifying it. Starting from already manufactured
| electronics seems like an uphill battle because the silicon is
| already contaminated with precisely those elements that need to
| be removed from it to control its electronic behaviour!
 
  | andrewxdiamond wrote:
  | We as a society cannot keep disposing of things forever. We
  | need to be making as many production streams cyclical as
  | possible, or we will eventually run out of the easy-to-aquire
  | resources
 
    | kiba wrote:
    | Would be more concerned with pollution and side effect before
    | resources scarcity.
 
    | slavik81 wrote:
    | The earth's crust is 60% silicon dioxide. I don't understand
    | how we could possibly run out.
    | 
    | I mean, I get the value in recycling the panels. It's
    | presumably easier to start with almost pure material than 60%
    | pure. Still, if it were cheaper to start with a chunk of
    | feldspar than an old panel, I don't think we'd have to worry
    | about the lack of virgin materials.
 
  | teruakohatu wrote:
  | The world is producing vast quantities of solar panels, which
  | will eventually end up in landfills. What they are doing is
  | essentially just what say: removing sand from panels and
  | separating the contaminants which can then be dealt with
  | separately.
 
  | hedora wrote:
  | Sand mining causes significant environmental damage, and
  | there's a shortage of sand from the less-delicate sources.
  | 
  | Also, I imagine it takes a lot of energy to go from "we found
  | this on the beach" to "this is ultrapure silicon for use in
  | solar cells". We have essentially unlimited aluminum too.
  | 
  | The purpose of recycled cans is saving energy and reducing
  | pollution from extraction. I do wonder whether it's easier to
  | start with glass from beverage bottles than from solar panels
  | though.
 
    | pfdietz wrote:
    | Silicon is purified by conversion to trichlorosilane,
    | followed by distillation. One doesn't need extremely pure
    | silica as the input. An intermediate step for this is
    | reduction of silica to metallurgical silicon which is not
    | anywhere close to semiconductor grade (it's about 98% pure).
    | 
    | Where one DOES want pure silica is in making the crucibles
    | where silicon is melted. There's a particular mine in North
    | Carolina (Spruce Pine) where this very pure silica is mined.
    | We could make artificial pure silica, but this stuff is
    | cheaper.
 
  | orev wrote:
  | All sand is not equal, and it is slowly becoming more scarce.
  | There are already sand mafias popping up due to certain types
  | of sand (used in construction) becoming hard to find. There are
  | black markets, and shady practices already happening. Maybe the
  | sand needed for semiconductors doesn't fall into this category
  | yet (I don't know, maybe it does), but it doesn't hurt to start
  | thinking about it.
 
  | scotty79 wrote:
  | We are already running out of one type if sand mostly due to
  | the amount of concrete we make.
 
  | _Microft wrote:
  | The Fraunhofer Society is a research organization (tending
  | towards the applied/engineering end of the spectrum), so the
  | answer might be simply "because they can?".
  | 
  | Beside that: if they can work out the economics of the process,
  | why not? Waste disposal costs money which might shift the
  | economics in their favour (as people would have to pay someone
  | for disposal anyways, so they could as well pay the people who
  | make new panels from old ones).
 
    | [deleted]
 
| baybal2 wrote:
| How long would they last?
| 
| A lot of record breaking cells are lab only due to them degrading
| so fast that it precludes any practical use.
| 
| General rule, the purer the silicon, the less doping, the longer
| its life, albeit at low efficiency.
| 
| Silicon cells above 20% were in labs decades ago, but practical
| designs with long life only appeared last decade.
 
  | rererr wrote:
  | To my knowledge, having a couple years working photovoltaic
  | research, degradation is only a significant issue in the
  | perovskite solar cells (basically organic molecules that react
  | with or at least see property changes with adsorption of
  | water). Others get maybe a bit of degradation (a couple percent
  | maybe) in the near term, but what they are is what they are.
  | Solid state devices are pretty stable, which is also why CPUs
  | can work for long periods of time (same basic building block,
  | the PN junction, and yet much more complicated).
  | 
  | The problem with solar cell efficiency as being the top-line
  | metric is that is that it outright ignores a very complex
  | system. Never mind you got to string them together for panels.
  | Nevermind you just spent $10k making that one cell and your
  | yield is pretty garbage. Never mind that an incrementally more
  | efficient cell doesn't move the needle much when a large
  | fraction of the cost is delivery and installation. Nevermind
  | intermittency is a huge problem for the technology in general.
  | 
  | Another important thing to look into for the photovoltaic
  | problem is the Shockley-Queisser limit [1], which shows that we
  | don't even have a lot of room to run in terms of basic
  | efficiency improvements (~50% for Si). That's a fundamental
  | physical limit for single junction cells.
  | 
  | In terms of scientific advancements, I would get much more
  | excited to see improvements in energy storage technology.
  | Photovoltaic deployment is probably also going to see more
  | advancement based on improvements in manufacturing, logistics,
  | and building construction. At this point achieving cell
  | efficiency records is more just for the sci-peen.
  | 
  | [1]
  | https://en.wikipedia.org/wiki/Shockley%E2%80%93Queisser_limi...
 
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